Optimising mill circuits for best efficiency impact

"The SAG mill is a key element of many milling circuits today, usually located between primary crushing and ball milling phases." LoadIQ utilises FL's mill scanner smart sensor technology to accurately measure volumetric filling and ore trajectory in real-time, according to Lineshan Naidoo, FL's regional product line manager ...

Gearless Mill Drive Protection Improvements and Its ...

11.2 MW power and 13.0 rpm was installed in the minerals industry. Since then, numerous GMDs for ball mills and SAG mills have been installed in the minerals industry. A GMD with a high power of up to 20 MW and more, as a result of today's requirements for ball and SAG mills for the minerals industry, has of course a certain complexity. It should

SAG mill Definition | Law Insider

Data on SAG mill performance was collected during a pilot plant program completed by RPM staff. Related to SAG mill Production company means a person or entity engaged in the business of making motion picture, television, or radio images for theatrical, commercial, advertising, or education purposes.

New SAG/ball mill circuit flowsheet | Download Scientific ...

The ball-mills in SABC circuits are operated at a relatively high speed (70-78% of critical speed), with large balls (50 mm to 80 mm), to cope with a coarse feed (a transfer size from the SAG mill ...

Starkey & Associates Inc. - Leaders in Comminution Design

The SAG mill pinion energy is determined from the SAGDesign™ testwork results as follows : W SDT = revs (16,000 + m s)) / (447.3 m s) where : W SDT = AG/SAG Specific Pinion Energy from a F 80 of 152.4 mm to a T 80 of 1.7 mm, kWh/ton ground revs = Cumulative number of SAG test mill revolutions to 80% passing 1.7mm m s = SAG mill feed sample ...

Alphatec Egnineering SL - SAG mill complete foundation ...

The project was part of a major intervention at two grinder lines, where we repair the concrete, replace all anchor bolts, inject resin into the foundation, and epoxy grout different components on two SAG mills (8,5 m ø x 3,8 m @ 11 rpm) and two Ball mills (5.2 m ø x 8.0 m @ 14 rpm) drive system.

OSTI.GOV Technical Report: Improving Energy Efficiency Via ...

@article{osti_922135, title = {Improving Energy Efficiency Via Optimized Charge Motion and Slurry Flow in Plant Scale Sag Mills}, author = {Rajamani, Raj K}, abstractNote = {A research team from the University of Utah is working to make inroads into saving energy in these SAG mills. In 2003, Industries of the Future Program of the Department of Energy tasked the University of …

A Practical Guide to Shaft Alignment - Plant Services

at 1800 RPM has a coupling diameter of 3 inches. At this diameter the maximum allowable gap would be: 0.9 mils. For spacer shafts the table gives the maximum allowable offset for 1 . inch of spacer shaft length. For example, a machine running at 1800 RPM with 12 …

ball mill 16 x 20 egl | Mining & Quarry Plant

20 x 34 ft Thune SAG Mill w/ 4480 hp Top : View … 15 x 16 ft Thune Autogenous Mills w/ 2246 hp … 12.6'x 7.1' EGL ANI SAG Mill, 422 hp General purpose ball nose end mills – ShopWiki ShopWiki has 394 results for General purpose ball nose end mills, …

Used Sag Mills for sale. Hardinge equipment & more | Machinio

32 x 12 ft (9.8 x 3.6 m) Hardinge Koppers ( ) SAG Mill 6800 HP. Manufacturer: . 32 x 12 ft (9.8 x 3.7 m) Hardinge Koppers SAG Mill 6800 HP (5100 kW) Two GE wound rotor induction motors: - 3400 HP - 710 RPM - 4000 V - Includes motor starter. - Includes lube system and temperature sensors.

SAG Mill Grinding Circuit Design - 911metallurgist.com

By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading …

TECHNICAL NOTES 8 GRINDING R. P. King

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

What's the Difference Between Ball Mill, Rod Mill and SAG ...

Antamina Compania Minera Antamina S.A. Peru Project: One SAG Mill and 3 Ball Mill Drive Systems Capacity: SAG Mill 1000 t/h Ball Mills 1000 t/h Consultant: Bechtel, USA Mill Builder: FFE Minerals, USA Mill Size: SAG Mill 38 feet/11,58 m Ball Mills 24 feet/7,32 m Ore processed: Copper/Zinc Drive Rating: SAG Mill 20,1 MW, 9,23 rpm Ball Mills 11,2 MW, 11,38 rpm

Major Mines & Projects | Kanowna Belle Mine

The SAG mill has a grate discharge and is steel lined, while the Ball mill has a trommel screen discharge and is rubber lined. The SAG mill has a variable speed drive with a range of 10 to 12 rpm, while the Ball mill has a fixed speed drive at 14.0 rev/min (72% of critical).

(PDF) CURRENT TRENDS IN SAG AND AG MILL OPERABILITY AND ...

control of SAG and AG mills to utilis e new advanced control techniques. These techniques are necessary to maintain stability and optimise the. performance of the new SAG and AG comminution ...

Grinding Mills - 911Metallurgist

Grinding Mills: Ball Mill & Rod Mill Design & Parts Common types of grinding mills include Ball Mills and Rod Mills. This includes all rotating mills with heavy grinding media loads. This article focuses on ball and rod mills excluding SAG and AG mills. Although their concepts are very similar, they are not discussed here. Photographs of a glass ended laboratory ball mill show action of ball ...

Fuller 18' X 10-1/2' Sag Mill, Rubber-lined With 1500 Hp ...

Used Mining & Processing Equipment - Grinding Mills, Crushers & Process Plants. Home. Equipment. GRINDING EQUIPMENT. SAG MILLS. FULLER 18' x 10-1/2' SAG mill, rubber-lined with 1500 HP, 1192 RPM motor. FULLER 18' x 10-1/2' SAG mill, rubber-lined with …

ft x ft sag mill

Used Ft X Ft Vecor Sag Mill For Sale - Evert Bioenergie. Used Ft X Ft Vecor Sag Mill For Sale. Used Sag Mills for sale Hardinge equipment amp 18 X 30 OUTOTEC SAG MILL Manufacturer Outotec Size 55 m dia X 915 m EGL 4500 kW WEG wound rotor motor 1000 RPM 11000 volt 3 phase 50 Hz 2 Piece welded steel shell Cast steel feed and discharge heads Alloy steel liners Hydrostatic pad trun

CITIC-Heavy Industries Co. Ltd

CITIC HIC has received an order for SAG Mill Ø7.9m x 5.3m LG – 5,500kW SAG Mill Ø7.0m x 4.1m LG – 2,800kW Ball Mill Ø7.32m x 10.68m... 02 April 2010 SINO Iron Mill Arrive at Site

Mill Speed - an overview | ScienceDirect Topics

Dipak K. Sarkar, in Thermal Power Plant, 2015 4.6.1 Low-speed mill. Mills operating below 75 rpm are known as low-speed mills.Low-speed units include ball or tube or drum mills, which normally rotate at about 15–25 rpm.Other types of mills, e.g., ball-and-race and roll-and-race mills, that generally fall into the medium-speed category may also be included in this category provided their ...

Mill drives: the desire for increased power and the ...

SAG mill drives (as GMDs) by some operators and principal motor designers/manufacturers until the reasons for known problems in design or manufacturing were better understood and resolved. Accordingly, the latest 40 ft dia. SAG mill is rated at 29 MW and 78% C.S., with a 42 ft dia. mill built but not yet operational. The more recent option

Clays Effect and Impact in Grinding Process Laguna Seca ...

to plant Laguna Seca Line 2 cause a decrease in total charge level inside SAG Mill #5; ii) MPC system reduces SAG speed (rpm) in order to maintain a total charge level in control and reduce grate plugging risk due to SAG sudden discharge; iii) Low rotational speeds (SAG rpm) allow full fill up ...

Grinding Circuit - an overview | ScienceDirect Topics

SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...

ERSEL Ağır Makine San. ve Tic. A.Ş.

ERSEL Ağır Makine San. ve Tic. A.Ş. Toggle navigation. * Semi-autogenous (SAG) grinding is a grinding process carried out with small amount of ball charge (4-15%) unlike ball mills and with the help of bigger parts crumbling the smaller parts of ore. * To achieve this type of grinding, SAG mills with large diameter and short length have been ...

to Build Largest SAG Mill for Newmont's Minas Conga ...

The 42-ft-diameter SAG mill, according to , will be the world's largest and the first of its kind. The Conga project is located approximately 560 miles (900 km) north of Lima, at an altitude of 13,400 ft (4,100 m) above sea level. It is situated near the Newmont Yanacocha gold mine, where installed what was then the world's ...

MILLING CONTROL & OPTIMISATION - Mintek

Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore Feed Controller combined with the Power Optimiser: • The standard deviation of the mill feed control is greatly reduced. • The cyclone feed is more stable, allowing for consistent size separation and feed to downstream processes.

Benchmarking: Amelunxen SGI - Agnico Eagle - …

SAG mill discharge % solids = 84% weight; SAG mill speed 8.59 RPM (53.4% of critical) E SAG at mill shell = 1283/210 = 6.11 kWh/t (to achieve DCS power of 1350 kW requires 14% vol mill load) ball mill power draw (sum of 2 mills, at motor input) = 1422 kW (at mill shell = 2 × 674 kW = 1348 kW) ball mill % solids = 83% weight (to achieve 1424 kW ...

A comparison of SAG mill power models

SAG Mill power draw models are used in mill design and grinding circuit modelling to predict ... benchmarking of models against plant operations requires a similar discussion of power measurement. ... • ϕC Mill speed: 0.75 of critical (11.44 rpm)

Performance enhancement tools for grinding mills

SAG and ball mills have grown in size and there are now ... Figure 6, obtained on a 36' diameter mill running at 8 rpm and well filled with mineral. When the minerals hold-up in ... data, extracted from a Chilean SAG plant. Operating data comprising a whole week was analysed. The data was

Industrial Solutions polysius ball mills

sepol® ESV plant configuration polysius® ball mills 3. Air-swept mill and single-compartment mill These mills are used to grind very moist materials that need to be dried using low-temperature air. If the relevant explosion-protection equipment is used, air-swept mills are optimally suited for grinding

Frozen charge detection and automatic loosening with ...

are Rio Paracatu Mineração (RPM) with a 38ft, 20 MW SAG Mill in Brazil and Lumwana having a 38ft, 18 MW SAG and one 26ft, 16 MW Ball Mill in Zambia, all three mills put in operation in 2008, as well as Los Bronces, Confluencia in Chile equipped with one 40ft SAG Mill of 22 MW and two 26ft Ball Mills of 16.4 MW commissioned in 2011. In the

The influence of mill speed and pulp density on the ...

THE INFLUENCE OF MILL SPEED AND PULP DENSITY ON THE GRINDING EFFICIENCY 89 Pilot plant description The milling pilot plant consists of two containers mounted on top of each other (see Figures 1 and 2). The bottom container holds the mill, the drive train, rollers and the high-tension cabinet. The feed boxes (fine and coarse feed) are built into the

Lihir Gold Limited Process Plant Flowsheet

Process Plant Flowsheet Ball Mill SAG Mill Cyclone Pump CCD # 1 CCD # 2 To Neutralization Mill Water To Grinding Overflow Tank Safety Neutralization Screen Tank Cyanidation Tank CIL Tanks Pre-Neutralization Tank Milk of Lime Mill Water NaCN Barren Solution Acid Wash Tanks (2x) Loaded Carbon Elution Column Pre-Soak Solution Tank Steam Steam Pregnant